Front Brake Inline Switch on Triumph

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Posted by Justin on July 30, 2008, 7:47 pm
 
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Gentlemen:

On the '69 Triumph I'm fixing up there is an inline front brake switch
through which the front brake cable runs (the cable has a break in the
housing to accomodate).  This switch looks like a small cylindrical
object which seems as if it should work under pressure from each end.  
The pressure however seems to need to be applied not by the cable but by
the cable housing which is pressing against the switch from either side.

However it doesn't work and I don't quite understand how it would work.  
When the brake lever is pulled the cable moves of course but the cable
housing doesn't budge.  

So am I misunderstanding completely how this switch works?

Thanks in advance,
Justin



Posted by Timberwoof on July 30, 2008, 8:22 pm
 

wrote:


When you squeeze the brake lever, the inside wire of the brake cable
gets pulled; it works against the outside sheath of the cable. The wire
is under tension; the sheath is under pressure.

Your switch works by sensing the pressure in the sheath. As you pull on
the inner cable, it wants to compress the sheath. The inner brake cable
itself doesn't have to move very much inside the sheath; indeed, if it
has to move a lot, then there's probably too much free play in the
system. (This is where my experience with cable brakes on motorcycles
ends, so I'll shut up now.)

--
Timberwoof <me at timberwoof dot com>
faq:  http://www.timberwoof.com/motorcycle/faq.shtml

Posted by Justin on July 30, 2008, 9:02 pm
 


: When you squeeze the brake lever, the inside wire of the brake cable
: gets pulled; it works against the outside sheath of the cable. The wire
: is under tension; the sheath is under pressure.

Oh, I get your point, I simply wasn't thinking about the mechanics
thoroughly and correctly.  

I think the problem (as Vito hinted at) is that things mightn't be
adjusted correctly.  Not enough tension in the cable to start with
perhaps.  A Lucas switch of course!

I'll have a fool around with it tomorrow and see what I can do.

Many thanks indeed,
Justin


Posted by Timberwoof on July 31, 2008, 3:49 am
 

wrote:


Good luck. Please post here your results: My diagnosis was really just a
shot in the dark. I've never actually seen that kind of switch; I just
took a stab at how it must work from your description. So let me know if
I was right. :-)

--
Timberwoof <me at timberwoof dot com>
faq:  http://www.timberwoof.com/motorcycle/faq.shtml
Ten Steps to Fascism: http://www.guardian.co.uk/usa/story/0,,2064157,00.html

Posted by Vito on July 30, 2008, 8:52 pm
 


IIRC the cable housing should try to 'shorten' and close that gap slightly
(enough to work the switch) when the inner cable pulls on the brake. Are
your cables routed correctly.  Also, could be a bad switch - Lucas no doubt.



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