88 Honda Shadow Battery Problem

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Posted by deja on May 9, 2005, 2:37 pm
 
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I've owned this bike (88 Honda Shadow) since 1990.  Without fail I've
had to replace the battery every 3 years (not so unusual I take it).
Last year I replaced the battery with on from Walmart and it worked
fine throughout the season.

When the season was over I took the battery out and stored it in the
basement (on a block of wood).  This season I charged the battery up
and put it in the bike.  I started the bike up.  As usual for the first
start of the season it took quite a bit of cranking but the battery
remained strong the entire time.

I let the bike warm up for about 10 minutes and then took it for a ride
up and down the street.  I got back home and turned it off.  I then
immediately tried starting it again and I just got that annoying
clicking sound.  The engine would not turn at all.

I put the battery back on the charger and could see from the meter on
the charger that the battery was drained but it charged righ back up
quickly (like 10 minutes).  It then started right up.  I let it run for
5 mins and then turned it off and then tried staring it again - same
deal.

Seems like the battery is being drained while the bike runs.  Anyone
know what might be causing this?

Usually when a battery goes dead it won't charge enough for the bike to
start.  That is not the case this time.

Regards.


Posted by M. J. Freeman on May 9, 2005, 3:32 pm
 deja@homerlex.mailshell.com posted in rec.motorcycles.tech:


Not uncommon.  My 1985 Sabre would kill a battery in two years.


Get a sealed battery next time.  They last longer.


Sounds like the bike's charging system is dead, and not charging the
battery.


Most bikes won't recharge the battery while idling.  The engine's
not turning fast enough.


If your charging system is dead, simply running the bike will drain
the battery.  A repair manual will tell you how to test the charging
system.


--
Michael J. Freeman          mike_freeman@SPMBLOKmac.com
'99 GSF1200S (The Evil Bandit)      Cincinnati, OH, USA

"Insanity runs in the family... it practically gallops"

Posted by Lefty on May 10, 2005, 3:48 pm
 | > I've owned this bike (88 Honda Shadow) since 1990.  Without fail
| > I've had to replace the battery every 3 years (not so unusual I
| > take it).
|      Not uncommon.  My 1985 Sabre would kill a battery in two years.
| > Last year I replaced the battery with on from Walmart
| > and it worked fine throughout the season.
|      Get a sealed battery next time.  They last longer.
| > I let the bike warm up for about 10 minutes and then took it for a
| > ride up and down the street.  I got back home and turned it off.
| > I then immediately tried starting it again and I just got that
| > annoying clicking sound.  The engine would not turn at all.
| >
| > I put the battery back on the charger and could see from the meter
| > on the charger that the battery was drained but it charged righ
| > back up quickly (like 10 minutes).  It then started right up.
|       Sounds like the bike's charging system is dead, and not charging the
|      battery.
| > I let it run for 5 mins and then turned it off and then tried
| > staring it again - same deal.
|       Most bikes won't recharge the battery while idling.  The engine's
|       not turning fast enough.
| > Seems like the battery is being drained while the bike runs.
| > Anyone know what might be causing this?
|      If your charging system is dead, simply running the bike will drain
|      the battery.  A repair manual will tell you how to test the charging
|      system.

    Cheap & Easy way to test a charging system:
      Assumption:  a 12v battery and the bike starts.  Battery isn't more
than 3 years old & battery cells
     "to the line" with fluid.  (Or you have a sealed battery)

   1)  Before you start the bike, hook your Voltmeter to the Battery (red to
red, black to black ON the battery)
         Should read about 12v.  Definitly More than 10v, hopefully less
than 15v.

   2)  START the bike, have the bike at "choked idle".   Induce a Full Load
on the bike. (hi-beam, radio,
         turn signal, ect)  THEN rev the bike to the engine's On The Road
         cruising speed, or a bit quicker.    Your voltmemter should read
about 15 volts.   More than 17v,
         you have a regulator problem,  less than 12v, dead
battery/defective charger.
            The voltmeter reading At Idle will be below the "running
voltage", as the speed of the rotor/stator
            isn't fast enough to "Add voltage" to tha battery.

    2A) A LOW reading.   SWAP The battery & try again.  Old battery/dry
cells in the battery is the common
           trouble.        Next, Look in your WIRING DIAGRAM & See where the
windings come off of the
           stator in your alternator.   Unhook the stator from the bike &
measure the windings.   LOW resistance
           among the windings, HI resistatce to ground.  (Shorted winding
may be a cooked stator.   This
           happens on older bikes who'se wiring has the insulation rubbed
off, and you get an Intermittane
           short to ground.  MANY bike MFG's don't use CHASSIS GROUND for
much, hence you have lots
           of return wires.   Old bike - How Many times have you tuned the
handle-bars from right to left, rubbing
           the wiring harness against the frame?)    Thats the easy
Resistance measurement.

     2B)  Unhook the alternator from the rest of the bike, and hook your AC
voltmeter to two of the windings
           from the alternator.  (AKA  NO LOAD TEST)   Start the bike & rev'
the engine to a bit more than
           'on the road' speed.   You should see, on most bikes, well above
50v AC. (See your service
           manual, or get a Clymer book at a discount parts store. (Not The
Dealer!)   No Juice?  Are you
           connected to measure the alternator or the voltage regulator?
(wrong side of connector)

If this hasn't found something definite, there are LOTS of possabilities
from here, so ...
Good Luck, Lefty


Posted by Rob Kleinschmidt on May 9, 2005, 4:41 pm
 
d...@homerlex.mailshell.com wrote:


I'm going to take a wild ass guess that your charging system may
not be working right.

Either take it to a shop or fork over $15-25 for a multimeter,
download a copy of the electrexusa.com troubleshooting guide
and have at it.

Helpful hint #1. Measure the battery voltage, then start the
engine and measure the battery voltage again. If it's the
same or slightly lower, your charging system's not working right.


Posted by krusty kritter on May 9, 2005, 4:47 pm
 
d...@homerlex.mailshell.com wrote:

Walmart can sell you that battery for about $20 to $25 because it's a
cheap Taiwanese battery and they buy them by the ton. Do yourself a
favor and buy a Yuasa sealed maintenance free battery. It may cost
twice as much as a Taiwanese battery, but it will last three or four
times as long... :-)

The original equipment Yuasa maintenance free battery on my Yamaha
FZR-1000 lasted *eight* years. The original equipment Yuasa "sulf-stop"
battery on my Suzuki GSXR-750 lasted *five* years... :-)


There's an old wive's tale that says a battery will discharge if you
set it on a cement floor. The battery would have to be wet on top and
down the side and the floor would have to be wet too for the battery to
discharge...

If you set a battery on a *cold* cement floor in a room that gets down
below freezing, that will reduce the cranking capacity of the battery.
If you're going to go to all the trouble of removing the battery from
the bike, at least store it inside your house where the temperature is
comfortably warm for you. Your battery will last longer...

If you ride a motorcycle with a vented battery that has a hose that
dumps "water" out under the bike, that's not all water that's going out
through that hose. Some of it is acid... :-(

Even if you know your charging system is working just fine, and you go
out on a long ride and get home and take the battery out to store it,
and you look and see that the "water" level is low and you add
distilled water to the battery because that's what "everybody does",
you're not doing your battery any favors... :-(

If you check with a hydrometer and your battery electrolyte shows that
the
battery is fully charged, you're supposed to add *electrolyte* to the
battery, NOT *water*...

Yeah, yeah, I know, "everybody" says you shouldn't add *acid* to a
battery that's low on "water". Electrolyte isn't ACID, it's a 50/50 mix
of
sulfuric acid and water, and you can buy a gallon of it from an auto
parts store for a few dollars and have more than you'll ever need...

You would have to hide it so the kids didn't find the box of acid and
try to drink it...

The reason the maintenance manuals say you should never add ACID to a
battery is because it's too dangerous, it requires special training to
handle pure sulfuric acid. Pouring WATER into ACID makes the water
boil, and it will splash in your face. Pouring ACID into WATER isn't as
dangerous, but if you splash pure sulfuric acid on your skin and try to
flush it off with water, your skin is going to get HOT fast, you'll get
chemical burns and you'll be scalded at the same time... :-(

Battery electrolyte isn't ACID, as I said before. The battery companies
don't want the liability. So they don't tell you the right way to
maintain your battery. It's in their interest for you to replace your
battery every two years anyway... :-(

Maintenance free batteries solve the product liability problem to a
certain extent. If you buy one and fill it up yourself, you will still
get a bottle of 50/50 electrolyte to pour into the cells from a special
dispenser, then you install the tight fitting cap and you're good to go
for several years. If you don't plug the special dispenser directly
into your eye sockets, you should be perfectly safe...

I shopped around for a replacement Yuasa maintenance free battery for
my Yamaha. Sears tried to rob me for $90, so I drove out to the
Chaparral warehouse and bought the same battery for $50... :-)

But, back to this poor old motorcycle battery of your that showed it
was fully charged and you added water to the pitiful thing before
setting it on the shelf. You just made the electrolyte weaker by adding
water and that's the same thing as partially discharging the battery.
If you store a battery in a partially or fully discharged state, sulfur
from the acid combines with the lead in the battery's plates to form
hard lead sulfate... :-(

A sulfate is a salt or ester of sulfuric acid. What's supposed to
happen when you discharge and charge up a battery is that you have a
reversible chemical reaction. Sulfur goes out of solution when you
discharge the battery and back into solution when you charge the
battery. Your battery is forming lead sulfate all the time when you
discharge the battery, the charging system is just constantly reversing
the process, putting the sulfur back into the water...

But this hard lead sulfate crap plates itself onto the spongy lead
plates when you let the battery sit in a discharged condition and the
electrolyte can no longer soak into the lead's pore so the plate area
becomes minimized. When charged, the battery only gets a "surface"
charge.
It becomes more like a capacitor than a battery, you can only draw
current off the surface of the plates, not from deep down inside
them... :-(

Before there were maintenance free batteries, there was "sulf-stop".
You'll see that logo on the side of non-maintenance free Yuasa
batteries and US companies that make Yuasa batteries here will also
have the "sulf stop" logo. Some sort of chemical reduces sulfation on
the plates when you
let the bike sit unridden after you've done it the dubious favor of
adding
distilled water to the poor battery...


Yup, you used up the surface charge on your sulfated battery...

You used up the surface charge again...

If you suspect that your charging system isn't working right, you could
check the charging voltage of the system while running the engine with
the lights on at a certain RPM. But the manual will tell you to do this
check with a fully charged battery in good condition. Your Taiwanese
Walmart battery is probably sulfated...


Been there, done that. Saw the little floating ball hydrometer float
all the balls. Read the voltage across the terminals, it was correct.
Installed the battery, turned on the key, never even got to
push the starter button. When the headlights lit up, the voltage
dropped below the power relay's "hold-in" voltage and the power relay
opened the main power contacts. Click...

So far as your hard starting problems every spring are concerned, you
need to learn how to start the engine without using the throttle, just
the "choke" that isn't a choke, and you need to store the bike with
gasoline stabilizer in the tank, and you need to know about Berryman's
B-12 Chemtool and how to clean out your idle jets by riding with a few
ounces of B-12 in a tank of gas...

I've described the process a few hundred times. Google up
"kaybearjr@aol +idle jets"

Good luck...


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