headlight

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Subject Author Date
headlight Larry Blanchard 04-22-2008
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Posted by Larry Blanchard on April 22, 2008, 12:32 pm
The low beam on my '83 Suzuki GS450L burned out. OK, no problem, just
replace the headlight. Wrong! Suzuki used this strange headlight with
mounting ears built into the headlight. A standard headlight can't be
used. And of course Suzuki no longer makes the headlight :-(.

So I've got to find a regular 6" headlight nacelle that'll mount to the
450 so I can use regular headlights. I'll make a run to the salvage place
Thursday. I don't expect it'll be a problem, but just in case, I posted
here.

Anyone had to do this? Did you run into any problems? Is there a
specific model that you know works?



Posted by Mark Olson on April 22, 2008, 12:47 pm
Larry Blanchard wrote:
> The low beam on my '83 Suzuki GS450L burned out. OK, no problem, just
> replace the headlight. Wrong! Suzuki used this strange headlight with
> mounting ears built into the headlight. A standard headlight can't be
> used. And of course Suzuki no longer makes the headlight :-(.
>
> So I've got to find a regular 6" headlight nacelle that'll mount to the
> 450 so I can use regular headlights. I'll make a run to the salvage place
> Thursday. I don't expect it'll be a problem, but just in case, I posted
> here.
>
> Anyone had to do this? Did you run into any problems? Is there a
> specific model that you know works?

Lots of motorcycle replacement headlights are available at mail order places
like Dennis Kirk and JC Whitney, I am sure there are others. JC Whitney
sells halogen replacement units in 5-3/4" and 7" diameter, yours is probably
the 5-3/4" size.

--
'01 SV650SK1 '99 EX250-F13 '98 ZG1000-A13
OMF #7

Posted by Larry Blanchard on April 23, 2008, 12:09 am
On Tue, 22 Apr 2008 11:47:38 -0500, Mark Olson wrote:

> Larry Blanchard wrote:
>> The low beam on my '83 Suzuki GS450L burned out. OK, no problem, just
>> replace the headlight. Wrong! Suzuki used this strange headlight with
>> mounting ears built into the headlight. A standard headlight can't be
>> used. And of course Suzuki no longer makes the headlight :-(.
>>
>
> Lots of motorcycle replacement headlights are available at mail order places
> like Dennis Kirk and JC Whitney, I am sure there are others. JC Whitney
> sells halogen replacement units in 5-3/4" and 7" diameter, yours is probably
> the 5-3/4" size.

I guess I wasn't clear enough in my first post. I can't find a headlight
bulb to fit because it's an oddball mount and no longer made. I need to
replace the ENTIRE HEADLIGHT HOUSING with another so that I can use a
standard size/shape headlight bulb like those sold by the aforementioned.

My Yamaha housing is so standard I can even buy bulbs at any auto parts
place - but Suzuki seems to have adopted the Sears model of marketing.

Posted by Beryl on April 23, 2008, 12:57 am
Larry Blanchard wrote:
> On Tue, 22 Apr 2008 11:47:38 -0500, Mark Olson wrote:
>
>> Larry Blanchard wrote:
>>> The low beam on my '83 Suzuki GS450L burned out. OK, no problem, just
>>> replace the headlight. Wrong! Suzuki used this strange headlight with
>>> mounting ears built into the headlight. A standard headlight can't be
>>> used. And of course Suzuki no longer makes the headlight :-(.
>>>
>> Lots of motorcycle replacement headlights are available at mail order places
>> like Dennis Kirk and JC Whitney, I am sure there are others. JC Whitney
>> sells halogen replacement units in 5-3/4" and 7" diameter, yours is probably
>> the 5-3/4" size.
>
> I guess I wasn't clear enough in my first post. I can't find a headlight
> bulb to fit because it's an oddball mount and no longer made. I need to
> replace the ENTIRE HEADLIGHT HOUSING with another so that I can use a
> standard size/shape headlight bulb like those sold by the aforementioned.
>
> My Yamaha housing is so standard I can even buy bulbs at any auto parts
> place - but Suzuki seems to have adopted the Sears model of marketing.

http://alpha-sports.com/suzuki_parts.htm appears to have the sealed beam
for about $43 + shipping.

Looks like those ears are part of a metal ring around the bulb, which
doesn't seem strange to me. Maybe you could pry the old ring loose and
wrap it around a std. bulb.

Posted by Dr Ivan D. Reid on April 23, 2008, 12:04 pm
> Larry Blanchard wrote:
>> On Tue, 22 Apr 2008 11:47:38 -0500, Mark Olson wrote:

>>> Larry Blanchard wrote:
>>>> The low beam on my '83 Suzuki GS450L burned out. OK, no problem, just
>>>> replace the headlight. Wrong! Suzuki used this strange headlight with
>>>> mounting ears built into the headlight. A standard headlight can't be
>>>> used. And of course Suzuki no longer makes the headlight :-(.

>>> Lots of motorcycle replacement headlights are available at mail order places
>>> like Dennis Kirk and JC Whitney, I am sure there are others. JC Whitney
>>> sells halogen replacement units in 5-3/4" and 7" diameter, yours is probably
>>> the 5-3/4" size.

>> I guess I wasn't clear enough in my first post. I can't find a headlight
>> bulb to fit because it's an oddball mount and no longer made. I need to
>> replace the ENTIRE HEADLIGHT HOUSING with another so that I can use a
>> standard size/shape headlight bulb like those sold by the aforementioned.

>> My Yamaha housing is so standard I can even buy bulbs at any auto parts
>> place - but Suzuki seems to have adopted the Sears model of marketing.

> http://alpha-sports.com/suzuki_parts.htm appears to have the sealed beam
> for about $43 + shipping.

> Looks like those ears are part of a metal ring around the bulb, which
> doesn't seem strange to me. Maybe you could pry the old ring loose and
> wrap it around a std. bulb.

        I once or twice installed a Cibie' halogen insert into a headlight
shell instead of the Suzuki sealed-beam unit; both were a universal size
and things fitted together with wire "W" clips. I'm sure one was a '77
GD550B; blew both beams on the Hay Plains one Easter and continued on to
the Bathurst races after fitting in a Holden sealed-beam unit. The
advantage of the inserts was that they took a standard halogen bulb and
were MUCH brighter than standard bike lights at the time.

--
Ivan Reid, School of Engineering & Design, _____________ CMS Collaboration,
Brunel University. Ivan.Reid@[brunel.ac.uk|cern.ch] Room 40-1-B12, CERN
GSX600F, RG250WD "You Porsche. Me pass!" DoD #484 JKLO#003, 005
WP7# 3000 LC Unit #2368 (tinlc) UKMC#00009 BOTAFOT#16 UKRMMA#7 (Hon)
KotPT -- "for stupidity above and beyond the call of duty".

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