R1 / FZ6 cuts out, 35 reports at NHTSA, two injured riders

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Posted by hijag on December 4, 2005, 9:03 pm
 
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There are maybe problems with the TPS for YAMAHA motorbikes (YZF R1
RN12, FZ6) known to the public:

35 reports listed at the safety org. NHTSA/ODI (FZ6, R1), and there are
at least two reports about accidents and injured riders:

R1:

10136746,10115570,10135286,10135344,10136794,10137437,10135280,10135295


FZ6:

10137531,10139422,10118064,10118434,10118576,10118605,10118618,

10118730,10118760,10118772,10120825,10121061,10122558,10125026,

10125081,10127497,10129651,10130660,10130716,10132562,10132668,

10134693,10134992,10135318,10135675,10136569,10137517


http://www-odi.nhtsa.dot.gov/cars/problems/complain/complaintsearch.cfm


Alleged affected serial numbers and bike models:

Yamaha YZF-R1 RN121-000658 to RN121-026567
Yamaha FZ6 Fazer RJ071-000757 to RJ071-039506
Yamaha FZ6N Naked RJ074-002681 to RJ074-028348


R1:
http://www.r1-forum.com/forums/showthread.php?s=a02f6d47eb84ef9ffc8a7d178d738c2c&threadid ˜831

FZ6: http://www.sportbikes.net/forums/showthread.php?ts20


Posted by hijag on December 5, 2005, 7:18 am
 

Federal Bureau of Motor Vehicles and Drivers (Germany) is
investigating.

http://www.kba.de/


Posted by Paul Gustafson on December 7, 2005, 9:31 pm
 



I have one of the first FZ6's sold in the U.S. I encountered this problem
for the first time in June of '04 (the first known case) and took it to the
dealer for service repeatedly (weekly at least). It was not until December
when a second case occurred in California that Yamaha could duplicate the
problem and find the cause. A new TPS of the same part number was installed
then.

The new TPS failed again in May (as I prepared to take the bike on a
week-long tour of California) and a new part number TPS was installed. After
setting up the TPS idle value correctly (18 with throttles closed, by the
way) the bike has delivered excellent power and great mileage (43 in town
and 55 on the road).

Moral: the original TPS design was an unfortunate initial flaw in an
otherwise excellent bike, and the new sensor design seems to have fixed it
completely. The first sensor failed at 2500 miles, but wasn't replaced until
7500 miles. The second TPS failed at 10,000 miles. The bike now has 18,000
miles and still runs like a dream.


Posted by G P F on December 9, 2005, 1:02 pm
 

On Wed, 7 Dec 2005 18:31:27 -0800, "Paul Gustafson"


Does anyone know offhand how to tell if you have an old TPS or the new
one? I own two FZ6s and so far the '05s are running fine. I didn't
know about this before I bought them. TIA

Posted by Paul Gustafson on December 10, 2005, 12:00 am
 


Possibly...If you call Yamaha's Dealer Hotline (800-635-0736) and select
customer relations from the voicemail menu, perhaps they could find out
using the bike's VIN. As I said, I had lots of experience with Yamaha
service departments before the cause of the problem was discovered.



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